Loading...

How to Remove a Diesel Pump

How to a remove a diesel pump

Instructions will vary depending on the make and the manufacturer of the Diesel Pump
We have provided instructions here on how to remove the 4 main diesel pump manufacturers pump.

How to remove a Ford Transit Diesel Fuel Pump 2.0, 2.4 Duratorq engine VP30 VP44

How to remove a Denso Diesel Pump

How to remove a Xexel Diesel Pump
Should you have a diesel pump manufactured by anyone else please call and we wil be only happy to advise you
For more information on getting the diesel pump number please see here

How to remove a Ford Transit Diesel Fuel Pump 2.0, 2.4 Duratorq engine VP30 VP44 Fuel Pump

Warning these instruction are for the above mentioned vehicles only! Diesel pump removal for other vehicles will be different, Removing a diesel pump can be a complicated task, if you are not mechanically minded we highly recommend taking to your local garage and letting them do the job. This information is for reference only

Tools you will need to remove a Diesel pump

Spanners  17mm 19mm

Sockets 8mm 10mm (1 quarter drive ) 15mm (1 half drive) 13mm Ratchet 1 quarter and 1 half drive

 

1 quarter drive extension bar

1 half drive extension bar

T40 Torx bit

T45 Torx bit

1 Flat blade screw driver

1 Timing kit Sealy

 

1 Remove the engine inlet manifold ( 10mm ,1 quarter drive )

2 Remove the fuel pump to injector pipes x 4 ( 17mm Spanner )

3 Remove fuel pump inlet supply pipe (screw driver)

4 Remove fuel pump return pipe. (screw driver)

5 Remove all electrical connections off the fuel pump, taking extra care not to damage any of the plugs or cables.

6 Remove the fuel pump support bracket at the rear of the diesel pump at the rear of the fuel pump which is also connected to the engine block .(10mm Socket and a 13mm Socket)

7Remove the alternator drive belt and check for any cracks and damage, if there is any cracks or damage replace the alternator drive belt on refitting.

8 Remove the pulley which is located near the timing inspection cover (15mm socket)

9 Remove the crankshaft timing sensor from the gearbox taking care not to damage (8mm socket)

10 Turn the engine by putting a socket on the crankshaft bolt till the pin slides into the locating hole ( 15mm, Socket Timing kit)

11 You should now be able to put a second timing pin into the fuel pump timing locating hole.

12 Remove the 3 Torx screws holding the diesel pump to the engine (T45) Timing kit part

13 Put the timing tool into the timing inspection cover hole and insert two pins to support timing chain gear and hold in place.

14 Remove the 4 bolts 10mm from the fuel pump drive gear, The diesel pump should now come off , You can now fit your replacement or have it tested and repaired as necessary.

One very important thing to check before sending your diesel pump for testing is that the garage has the facilities to test the pump on site, otherwise you will paying extra them to simply send the diesel pump elsewhere for testing.

Here at Diesel Jones we have a full diesel repair workshop with the very latest state of the art diesel testing equipment, we have one of the largest stock of replacement diesel pumps and diesel injectors anywhere in the world, We are fully approved by the big four diesel parts manufacturers Bosch, Denso, Delphi and Siemans, beware of self proclaimed diesel specialists.

Tags

Alfa Romeo Common Rail Pump AUDI A4 Avant Diesel Fuel Pump AUDI A4 Diesel Fuel Pump BMW Diesel Injector BMW Diesel Pump CITROEN C5 Common Rail Injector CITROEN Jumper Diesel Fuel Pump CITROEN Xantia Diesel Fuel Pump CITROEN ZX Diesel Fuel Pump FIAT Ducato 10 Diesel Fuel Pump FIAT Ducato 14 Diesel Fuel Pump FIAT Ducato 18 Diesel Fuel Pump FORD Transit Diesel Fuel Pump ISUZU Trooper Diesel Fuel Pump IVECO Daily, Grinta Diesel Fuel Pump IVECO EuroCargo Diesel Fuel Pump MAN 8t Diesel Fuel Pump MAN 9t Diesel Fuel Pump MAN 10t Diesel Fuel Pump MAN 12t Diesel Fuel Pump MAN 14t Diesel Fuel Pump MAN 18t Common Rail Injector MAZDA Series E Diesel Fuel Pump MERCEDES-BENZ Series E (T-Modell) Common Rail Injector MERCEDES-BENZ Series E Common Rail Injector MERCEDES-BENZ Sprinter Common Rail Injector MERCEDES-BENZ Sprinter Common Rail Pump MERCEDES-BENZ Sprinter Diesel Fuel Pump MITSUBISHI L 200 Diesel Fuel Pump MITSUBISHI L 300 Diesel Fuel Pump MITSUBISHI Pajero Diesel Fuel Pump NISSAN Sunny Sedan Diesel Fuel Pump NISSAN Sunny Wagon Diesel Fuel Pump NISSAN Urvan Diesel Fuel Pump OPEL Corsa Diesel Fuel Pump PEUGEOT 306 Diesel Fuel Pump PEUGEOT 605 Diesel Fuel Pump RENAULT Laguna I Diesel Fuel Pump RENAULT Laguna I Grandtour Diesel Fuel Pump Toyota Conolla Common Rail Injector VOLKSWAGEN California T4 Diesel Fuel Pump VOLKSWAGEN Caravelle T4 Diesel Fuel Pump VOLKSWAGEN Golf III Diesel Fuel Pump VOLKSWAGEN Golf III Variant Diesel Fuel Pump VOLKSWAGEN Jetta Diesel Fuel Pump VOLKSWAGEN LT Diesel Fuel Pump VOLKSWAGEN Multivan T4 Diesel Fuel Pump VOLKSWAGEN Passat Diesel Fuel Pump VOLKSWAGEN Passat Variant Diesel Fuel Pump VOLKSWAGEN Transporter T4 Diesel Fuel Pump

Back to Top